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| Now
the panel is ready to start assembling. The template copy is laid
out on the assembly board, the border zinc or lead is cut to size
and laid in place. |
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Lead
came on the left, used inside the panel, and zinc came on the right,
used for the borders because of its rigidity and light weight. |
The
first glass shape is fitted into place and adjusted, and piece
by piece the panel begins to grow. Lead came is bent and trimmed
to shape between the pieces of glass, which fit snugly within
its flanges.
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At
this stage, the panel is held firmly in place with horseshoe nails
and tape. Regular checks are made to ensure the panel is staying
square and true.
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Sometimes
a piece will not fit as snugly as it should. The piece is marked
with pen where it needs adjusting, and the grinder is used again
to fine-tune the shape.
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Nearly
done! |